QUICK DIE CHANGE

(QDC)

Summary 

Implementation of Quick Die Change system is one of the most profitable investments a stamper can make. To get started most stampers should focus on die positioning equipment and clamping.

Dies are usually placed on Bolster Extensions by forklift or crane. The dies are then rolled onto the bolster using Die Rollers. Hydraulic Clamps are then used to secure the die. Die rollers and clamps are usually actuated using hydraulic Pumps. Hydraulic pumps may be manually activated or be controlled by a PLC based Control System.

Clamps

Die Rollers

 

Control Systems

When automation is used PLC based control systems are used to monitor and control many phases of the die exchange process.

We offer lift-off, swing away, detachable and 'rollerless' for dies to 60,000 lbs. Interlocked truss design is used for superior strength to weight ratio.

Pumps

Hydraulic pressure to 5000 psi is created by pumps driven by shop air. Hydraulic valves are turned manually or electrically in response to PLC commands.

Accessories

Many accessories are available to meet specific requirements. Please take a closer look at clamp parking brackets, T-slot extenders, hydraulic hose assembly equipment, add-on die flanges and ram plates.

Installations

PFA will provide installation service anywhere.

Product Support/Safety Features

Safety of personnel and equipment is the highest priority from design to installation. Please call us to discuss your requirements. If you have a difficult applications.